Custom Process System Innovation Provides Efficiency and Scalability

Wicked Joe Coffee

Wicked Joe Coffee, a mid-sized Northeastern U.S. roaster, implemented an MPE-designed process system that revolutionized their coffee production with innovative features and exceptional flexibility.

Key System Highlights:

• Ability to process small 70 kg batches efficiently
• Automated batching and blending with PLC software
• Precise ingredient dosing (±0.5 lb accuracy)
• Compact design optimized for limited 20 ft ceiling height

System Components

Green Bean Intake

• 1,000 lb capacity cleaner surge hopper
• Target processing rate: 5,000 lb/hr
• Chain-Vey tubular drag conveyor technology

Storage and Routing

• 10 bolted silos with 11,000 lb capacity
• 2 additional split silos
• Multiple Chain-Vey conveyors for flexible routing

Roasting Process

• 4 integrated 70 kg roasters 
• Automated batch scheduling
• Synchronized with NetSuite ERP system

Retail Bagging

• Fully automated packaging
• Minimal labor requirements
• Flexible whole bean and ground coffee processing

Outcome

The system provides complete automation, error prevention, and operational scalability, meeting Wicked Joe’s production needs with unprecedented efficiency and precision.